DESCRIPTION
If the power switch is on (IG), the hybrid vehicle control ECU applies current to the MREL terminal to turn the IGCT relay on. This supplies power to the +B1 and +B2 terminals.
WIRING DIAGRAM
Refer to the wiring diagram for DTC P0A08-264.
Click here
PROCEDURE
| 1. | CHECK HYBRID VEHICLE CONTROL ECU (+B1, +B2 VOLTAGE) |
(a) Turn the power switch on (IG).
| (b) Measure the voltage according to the value(s) in the table below. Standard Voltage:
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(c) Turn the power switch off.
| NG | | GO TO STEP 3 |
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| 2. | CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - BODY GROUND) |
(a) Disconnect the I115 and I116 hybrid vehicle control ECU connectors.
| (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:
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(c) Reconnect the I115 and I116 hybrid vehicle control ECU connectors.
| OK | | GO TO PROBLEM SYMPTOMS TABLE |
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
| 3. | CHECK HYBRID VEHICLE CONTROL ECU (MREL VOLTAGE) |
(a) Turn the power switch on (IG).
| (b) Measure the voltage according to the value(s) in the table below. Standard Voltage:
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(c) Turn the power switch off.
| NG | | REPLACE HYBRID VEHICLE CONTROL ECU |
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| 4. | CHECK FUSE (IGCT NO. 3) |
| (a) Remove the IGCT NO. 3 fuse from the No. 1 engine room relay block. |
|
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| IGCT NO. 3 fuse terminals | Always | Below 1 Ω |
(c) Install the IGCT NO. 3 fuse.
| NG | | GO TO STEP 12 |
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| 5. | CHECK FUSE (IGCT) |
| (a) Remove the IGCT fuse from the No. 1 engine room relay block. |
|
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| IGCT fuse terminals | Always | Below 1 Ω |
(c) Install the IGCT fuse.
| NG | | GO TO STEP 13 |
|
| 6. | INSPECT RELAY (IGCT) |
(a) Remove the IGCT relay from the No. 1 engine room relay block.
| (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:
|
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(c) Install the IGCT relay.
| NG | | REPLACE RELAY (IGCT) |
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| 7. | CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK - HYBRID VEHICLE CONTROL ECU) |
| (a) Remove the IGCT NO. 3 fuse from the No. 1 engine room relay block. |
|
(b) Disconnect the A60 and A61 hybrid vehicle control ECU connectors.
(c) Measure the resistance according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block | *2 | IGCT NO. 3 Fuse |
| *a | Rear view of wire harness connector (to Hybrid Vehicle Control ECU) | - | - |
Standard Resistance:
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A61-4 (+B1) - 2 (IGCT NO. 3 fuse) | Always | Below 1 Ω |
| A60-1 (+B2) - 2 (IGCT NO. 3 fuse) | Always | Below 1 Ω |
(d) Reconnect the A60 and A61 hybrid vehicle control ECU connectors.
(e) Install the IGCT NO. 3 fuse.
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
| 8. | CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK) |
| (a) Remove the IGCT fuse, IGCT NO. 3 fuse and IGCT relay from the No. 1 engine room relay block. |
|
| (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:
|
|
(c) Install the IGCT fuse, IGCT NO. 3 fuse and IGCT relay.
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
| 9. | CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - NO. 1 ENGINE ROOM RELAY BLOCK) |
(a) Disconnect the A61 hybrid vehicle control ECU connector.
(b) Remove the IGCT relay from the No. 1 engine room relay block.
(c) Measure the resistance according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block | *2 | IGCT Relay |
| *a | Rear view of wire harness connector (to Hybrid Vehicle Control ECU) | - | - |
Standard Resistance:
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A61-6 (MREL) - 1 (IGCT relay) | Always | Below 1 Ω |
| A61-6 (MREL) or 1 (IGCT relay) - Body ground and other terminals | Always | 10 kΩ or higher |
(d) Install the IGCT relay.
(e) Reconnect the A61 hybrid vehicle control ECU connector.
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
| 10. | CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK - BODY GROUND) |
(a) Remove the IGCT relay from the No. 1 engine room relay block.
| (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:
|
|
(c) Install the IGCT relay.
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
| 11. | CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK) |
| (a) Disconnect the No. 2 engine room wire from the AMD terminal (No. 1 engine room relay block side). |
|
(b) Remove the IGCT fuse from the No. 1 engine room relay block.
| (c) Measure the resistance according to the value(s) in the table below. Standard Resistance:
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(d) Install the IGCT fuse.
(e) Reconnect the No. 2 engine room wire.
| OK | | CHECK FOR INTERMITTENT PROBLEMS |
| NG | | GO TO STEP 14 |
| 12. | CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK - HYBRID VEHICLE CONTROL ECU) |
| (a) Remove the IGCT NO. 3 fuse from the No. 1 engine room relay block. |
|
(b) Disconnect the A60 and A61 hybrid vehicle control ECU connectors.
(c) Measure the resistance according to the value(s) in the table below.
| *1 | No. 1 Engine Room Relay Block | *2 | IGCT NO. 3 Fuse |
| *a | Rear view of wire harness connector (to Hybrid Vehicle Control ECU) | - | - |
Standard Resistance:
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A61-4 (+B1) or 2 (IGCT NO. 3 fuse) - Body ground and other terminals | Always | 10 kΩ or higher |
| A60-1 (+B2) or 2 (IGCT NO. 3 fuse) - Body ground and other terminals | Always | 10 kΩ or higher |
(d) Reconnect the A60 and A61 hybrid vehicle control ECU connectors.
(e) Install the IGCT NO. 3 fuse.
| OK | | REPLACE FUSE (IGCT NO. 3) |
| NG | | GO TO STEP 15 |
| 13. | CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK) |
| (a) Disconnect the IGCT fuse, IGCT NO. 3 fuse and IGCT relay from the No. 1 engine room relay block. |
|
| (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:
|
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(c) Install the IGCT fuse, IGCT NO. 3 fuse and IGCT relay.
| OK | | REPLACE RELAY (IGCT) |
| NG | | GO TO STEP 16 |
| 14. | CHECK FUSE (DC/DC) |
Click here
| OK | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
| NG | | REPLACE FUSE (DC/DC) |
| 15. | REPAIR OR REPLACE HARNESS OR CONNECTOR |
| NEXT | | REPLACE FUSE (IGCT NO. 3) |
| 16. | REPAIR OR REPLACE HARNESS OR CONNECTOR |
| NEXT | | REPLACE FUSE (IGCT) |
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