Lexus NX: ECU Power Source Circuit

DESCRIPTION

If the power switch is on (IG), the hybrid vehicle control ECU applies current to the MREL terminal to turn the IGCT relay on. This supplies power to the +B1 and +B2 terminals.

WIRING DIAGRAM

Refer to the wiring diagram for DTC P0A08-264.

Click here

PROCEDURE

1.

CHECK HYBRID VEHICLE CONTROL ECU (+B1, +B2 VOLTAGE)

(a) Turn the power switch on (IG).

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A61-4 (+B1) - Body ground

Power switch on (IG)

11 to 14 V

A60-1 (+B2) - Body ground

Power switch on (IG)

11 to 14 V

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

(c) Turn the power switch off.

NG

GO TO STEP 3

OK

2.

CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - BODY GROUND)

(a) Disconnect the I115 and I116 hybrid vehicle control ECU connectors.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I115-5 (E01) - Body ground

Always

Below 1 Ω

I115-6 (E1) - Body ground

Always

Below 1 Ω

I116-4 (E12) - Body ground

Always

Below 1 Ω

I116-5 (E02) - Body ground

Always

Below 1 Ω

*a

Rear view of wire harness connector

(to Hybrid Vehicle Control ECU)

(c) Reconnect the I115 and I116 hybrid vehicle control ECU connectors.

OK

GO TO PROBLEM SYMPTOMS TABLE

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

3.

CHECK HYBRID VEHICLE CONTROL ECU (MREL VOLTAGE)

(a) Turn the power switch on (IG).

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A61-6 (MREL) - Body ground

Power switch on (IG)

11 to 14 V

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

(c) Turn the power switch off.

NG

REPLACE HYBRID VEHICLE CONTROL ECU

OK

4.

CHECK FUSE (IGCT NO. 3)

(a) Remove the IGCT NO. 3 fuse from the No. 1 engine room relay block.

*1

No. 1 Engine Room Relay Block

*2

IGCT NO. 3 Fuse

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

IGCT NO. 3 fuse terminals

Always

Below 1 Ω

(c) Install the IGCT NO. 3 fuse.

NG

GO TO STEP 12

OK

5.

CHECK FUSE (IGCT)

(a) Remove the IGCT fuse from the No. 1 engine room relay block.

*1

No. 1 Engine Room Relay Block

*2

IGCT Fuse

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

IGCT fuse terminals

Always

Below 1 Ω

(c) Install the IGCT fuse.

NG

GO TO STEP 13

OK

6.

INSPECT RELAY (IGCT)

(a) Remove the IGCT relay from the No. 1 engine room relay block.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 - 5

Auxiliary battery voltage not applied between terminals 1 and 2

10 kΩ or higher

Auxiliary battery voltage applied between terminals 1 and 2

Below 1 Ω

*1

IGCT Relay

(c) Install the IGCT relay.

NG

REPLACE RELAY (IGCT)

OK

7.

CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK - HYBRID VEHICLE CONTROL ECU)

(a) Remove the IGCT NO. 3 fuse from the No. 1 engine room relay block.

*1

No. 1 Engine Room Relay Block

*2

IGCT NO. 3 Fuse

(b) Disconnect the A60 and A61 hybrid vehicle control ECU connectors.

(c) Measure the resistance according to the value(s) in the table below.

*1

No. 1 Engine Room Relay Block

*2

IGCT NO. 3 Fuse

*a

Rear view of wire harness connector

(to Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

A61-4 (+B1) - 2 (IGCT NO. 3 fuse)

Always

Below 1 Ω

A60-1 (+B2) - 2 (IGCT NO. 3 fuse)

Always

Below 1 Ω

(d) Reconnect the A60 and A61 hybrid vehicle control ECU connectors.

(e) Install the IGCT NO. 3 fuse.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

8.

CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK)

(a) Remove the IGCT fuse, IGCT NO. 3 fuse and IGCT relay from the No. 1 engine room relay block.

*1

No. 1 Engine Room Relay Block

*2

IGCT Fuse

*3

IGCT NO. 3 Fuse

*4

IGCT Relay

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 (IGCT relay) - 2 (IGCT fuse)

Always

Below 1 Ω

5 (IGCT relay) - 1 (IGCT NO. 3 fuse)

Always

Below 1 Ω

*1

No. 1 Engine Room Relay Block

*2

IGCT Fuse

*3

IGCT NO. 3 Fuse

*4

IGCT Relay

(c) Install the IGCT fuse, IGCT NO. 3 fuse and IGCT relay.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

9.

CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - NO. 1 ENGINE ROOM RELAY BLOCK)

(a) Disconnect the A61 hybrid vehicle control ECU connector.

(b) Remove the IGCT relay from the No. 1 engine room relay block.

(c) Measure the resistance according to the value(s) in the table below.

*1

No. 1 Engine Room Relay Block

*2

IGCT Relay

*a

Rear view of wire harness connector

(to Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

A61-6 (MREL) - 1 (IGCT relay)

Always

Below 1 Ω

A61-6 (MREL) or 1 (IGCT relay) - Body ground and other terminals

Always

10 kΩ or higher

(d) Install the IGCT relay.

(e) Reconnect the A61 hybrid vehicle control ECU connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

10.

CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK - BODY GROUND)

(a) Remove the IGCT relay from the No. 1 engine room relay block.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

2 (IGCT relay) - Body ground

Always

Below 1 Ω

*1

No. 1 Engine Room Relay Block

*2

IGCT Relay

(c) Install the IGCT relay.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

11.

CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK)

(a) Disconnect the No. 2 engine room wire from the AMD terminal (No. 1 engine room relay block side).

*1

No. 1 Engine Room Relay Block

*2

AMD Terminal

*3

IGCT Fuse

(b) Remove the IGCT fuse from the No. 1 engine room relay block.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1C-1 (AMD) - 1 (IGCT fuse)

Always

Below 1 Ω

*1

No. 1 Engine Room Relay Block

*2

IGCT Fuse

(d) Install the IGCT fuse.

(e) Reconnect the No. 2 engine room wire.

OK

CHECK FOR INTERMITTENT PROBLEMS

NG

GO TO STEP 14

12.

CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK - HYBRID VEHICLE CONTROL ECU)

(a) Remove the IGCT NO. 3 fuse from the No. 1 engine room relay block.

*1

No. 1 Engine Room Relay Block

*2

IGCT NO. 3 Fuse

(b) Disconnect the A60 and A61 hybrid vehicle control ECU connectors.

(c) Measure the resistance according to the value(s) in the table below.

*1

No. 1 Engine Room Relay Block

*2

IGCT NO. 3 Fuse

*a

Rear view of wire harness connector

(to Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

A61-4 (+B1) or 2 (IGCT NO. 3 fuse) - Body ground and other terminals

Always

10 kΩ or higher

A60-1 (+B2) or 2 (IGCT NO. 3 fuse) - Body ground and other terminals

Always

10 kΩ or higher

(d) Reconnect the A60 and A61 hybrid vehicle control ECU connectors.

(e) Install the IGCT NO. 3 fuse.

OK

REPLACE FUSE (IGCT NO. 3)

NG

GO TO STEP 15

13.

CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK)

(a) Disconnect the IGCT fuse, IGCT NO. 3 fuse and IGCT relay from the No. 1 engine room relay block.

*1

No. 1 Engine Room Relay Block

*2

IGCT Fuse

*3

IGCT NO. 3 Fuse

*4

IGCT Relay

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 (IGCT relay) or 2 (IGCT fuse) - Body ground and other terminals

Always

10 kΩ or higher

5 (IGCT relay) or 1 (IGCT NO. 3 fuse) - Body ground and other terminals

Always

10 kΩ or higher

*1

No. 1 Engine Room Relay Block

*2

IGCT Fuse

*3

IGCT NO. 3 Fuse

*4

IGCT Relay

(c) Install the IGCT fuse, IGCT NO. 3 fuse and IGCT relay.

OK

REPLACE RELAY (IGCT)

NG

GO TO STEP 16

14.

CHECK FUSE (DC/DC)

Click here

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR

NG

REPLACE FUSE (DC/DC)

15.

REPAIR OR REPLACE HARNESS OR CONNECTOR

NEXT

REPLACE FUSE (IGCT NO. 3)

16.

REPAIR OR REPLACE HARNESS OR CONNECTOR

NEXT

REPLACE FUSE (IGCT)

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