INSTALLATION
PROCEDURE
1. INSTALL TIMING CHAIN COVER ASSEMBLY
(a) Apply a light coat of engine oil to the 3 new gaskets.
(b) Install the 3 gaskets to the stiffening crankcase assembly.
| (c) Align the positions of the drive rotor spline and crankshaft timing sprocket as shown in the illustration. | 
 | 
(d) Apply a coating of seal packing to the timing chain cover assembly at the points shown in the illustration.
 
 | *a | 7.0 mm (0.276 in.) or more | *b | 3.0 mm (0.118 in.) or more | 
| *c | 13.0 mm (0.512 in.) or more | *d | 28 mm (1.10 in.) | 
| *e | 25 mm (0.984 in.) | *f | 26 mm (1.02 in.) | 
| *g | 3.0 mm (0.118 in.) | *h | 2.5 to 3.5 mm (0.0984 to 0.138 in.) | 
| *i | 2.5 mm (0.0984 in.) | *j | 5.0 mm (0.197 in.) | 
| *k | 7.0 mm (0.276 in.) | - | - | 
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.
Seal Packing Application Specification:
| Line Type and Area | Seal Packing Diameter | Application Area | Seal Packing Application Length | 
|---|---|---|---|
| Coating Width | |||
| Dashed Line | 2.5 to 3.5 mm (0.0984 to 0.138 in.) | 2.5 mm (0.0984 in.) | - | 
| - | |||
| A - A | 2.5 to 3.5 mm (0.0984 to 0.138 in.) | 2.5 mm (0.0984 in.) | - | 
| - | |||
| B - B | 5.0 mm (0.197 in.) | 3.0 mm (0.118 in.) | 28 mm (1.10 in.) | 
| Width 7.0 mm (0.276 in.) or more Thickness 3.0 mm (0.118 in.) or more | |||
| C - C | 7.0 mm (0.276 in.) | 5.0 mm (0.197 in.) | 25 mm (0.984 in.) | 
| Width 13 mm (0.512 in.) or more Thickness 3.0 mm (0.118 in.) or more | |||
| D - D | 5.0 mm (0.197 in.) | 3.0 mm (0.118 in.) | 26 mm (1.02 in.) | 
| Width 7.0 mm (0.276 in.) or more Thickness 3.0 mm (0.118 in.) or more | |||
| E | 2.5 to 3.5 mm (0.0984 to 0.138 in.) | 3.0 mm (0.118 in.) | - | 
| - | 
NOTICE:
(e) Temporarily install the timing chain cover assembly with the 2 nuts and 17 bolts.
 
 | *1 | Nut | - | - | 
| *a | Types of nut and bolt | *b | Tightening Order | 
Bolt Length:
| Item | Length | Thread Diameter | 
|---|---|---|
| Bolt A | 30 mm (1.18 in.) | 8 mm (0.315 in.) | 
| Bolt B | 35 mm (1.38 in.) | 10 mm (0.394 in.) | 
| Bolt C | 45 mm (1.77 in.) | 8 mm (0.315 in.) | 
NOTICE:
Do not apply oil to bolts. Clean off if any oil is applied to bolts.
(f) Tighten the 17 bolts and 2 nuts in several steps, in the sequence shown in the illustration.
Torque:
Bolts A, C and nut :
21 N·m {214 kgf·cm, 15 ft·lbf}
Bolt B :
55 N·m {561 kgf·cm, 41 ft·lbf}
2. INSTALL ENGINE MOUNTING BRACKET RH
Click here .gif) 
 .gif) 
 
3. INSTALL TIMING CHAIN COVER OIL SEAL
Click here .gif) 
 
4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
Click here .gif) 
 .gif) 
 
5. INSTALL CRANKSHAFT PULLEY ASSEMBLY
Click here .gif) 
 .gif) 
 
6. INSTALL CRANKSHAFT POSITION SENSOR
Click here .gif) 
 
7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
Click here .gif) 
 .gif) 
 
8. INSTALL IGNITION COIL ASSEMBLY
Click here .gif) 
 
9. INSTALL ENGINE WIRE
Click here .gif) 
 .gif) 
 
10. INSTALL ENGINE AND TRANSAXLE
Click here .gif) 
 .gif) 
 
 Power Switch
 Power Switch
	 Display Malfunction (B15A6,B15B0)
 Display Malfunction (B15A6,B15B0)
	 Data List / Active Test
 Data List / Active Test