DESCRIPTION
The DC/DC converter varies output voltage based on voltage change signals (VLO signal line) received from the hybrid vehicle control ECU.
If the vehicle is being driven with an inoperative DC/DC converter, the voltage of the auxiliary battery will drop, which will prevent the continued operation of the vehicle. Therefore, the hybrid vehicle control ECU monitors the operation of the DC/DC converter and alerts the driver if it detects a malfunction.
| DTC No. | Detection Item | DTC Detection Condition | Trouble Area | MIL | Warning Indicate |
|---|---|---|---|---|---|
| P0A09-591 | DC / DC Converter Status Circuit Low Input | Open or short to ground in the signal line of DC/DC converter (VLO) (1 trip detection logic) |
| Does not come on | Master Warning Light: Comes on |
WIRING DIAGRAM
CAUTION / NOTICE / HINT
CAUTION:
Click here
HINT:
Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
HINT:
After the repair, clear the DTCs and perform the following procedure to check that DTCs are not output.
PROCEDURE
| 1. | CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR) |
Click here
| NG | | CONNECT SECURELY |
|
| 2. | CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR) |
Click here
| Result | Proceed to |
|---|---|
| OK | A |
| NG (The connector is not connected securely.) | B |
| NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) | C |
| B | | CONNECT SECURELY |
| C | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
| 3. | CHECK HYBRID VEHICLE CONTROL ECU (CHECK WAVEFORM) |
(a) Connect an oscilloscope between the hybrid vehicle control ECU terminals specified in the table below.
(b) Turn the power switch on (IG).
| (c) Measure the waveform.
OK: The waveform appears as shown in the illustration. HINT:
|
|
(d) Turn the power switch off.
| NG | | GO TO STEP 6 |
|
| 4. | CLEAR DTC |
Click here
|
| 5. | CHECK DTC OUTPUT (HYBRID CONTROL) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (READY).
(c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
(d) Check for DTCs.
Powertrain > Hybrid Control > Trouble Codes| Result | Proceed to |
|---|---|
| P0A09-591 is not output. | A |
| P0A09-591 is output again. | B |
(e) Turn the power switch off.
| A | | CHECK FOR INTERMITTENT PROBLEMS |
| B | | REPLACE HYBRID VEHICLE CONTROL ECU |
| 6. | CHECK HARNESS AND CONNECTOR (RESISTANCE VALUE OF VLO INSIDE HYBRID VEHICLE CONTROL ECU) |
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Disconnect the A59 inverter with converter assembly connector.
| (c) Measure the resistance according to the value(s) in the table below. Standard Resistance:
|
|
(d) Reconnect the A59 inverter with converter assembly connector.
| OK | | REPLACE INVERTER WITH CONVERTER ASSEMBLY |
|
| 7. | CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - HYBRID VEHICLE CONTROL ECU) |
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Disconnect the A59 inverter with converter assembly connector.
(c) Disconnect the A60 hybrid vehicle control ECU connector.
| (d) Measure the resistance according to the value(s) in the table below. Standard Resistance:
|
|
(e) Reconnect the A60 hybrid vehicle control ECU connector.
(f) Reconnect the A59 inverter with converter assembly connector.
| OK | | REPLACE HYBRID VEHICLE CONTROL ECU |
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
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Components
Installation