DISASSEMBLY
PROCEDURE
1. REMOVE INTAKE VALVE
| (a) Using SST and wooden blocks, compress the inner compression spring and remove the valve spring retainer locks. SST: 09202-70020 SST: 09202-00021 |
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(b) Remove the valve spring retainer, inner compression spring and intake valve.
HINT:
Arrange the removed parts in the correct order.
2. REMOVE EXHAUST VALVE
| (a) Using SST and wooden blocks, compress the inner compression spring and remove the valve spring retainer locks. SST: 09202-70020 SST: 09202-00021 |
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(b) Remove the valve spring retainer, inner compression spring and exhaust valve.
HINT:
Arrange the removed parts in the correct order.
3. REMOVE VALVE STEM OIL SEAL
| (a) Using needle-nose pliers, remove the valve stem oil seals. |
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4. REMOVE VALVE SPRING SEAT
| (a) Using compressed air and a magnet hand, remove the valve spring seat by blowing air onto it. |
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5. REMOVE NO. 1 STRAIGHT SCREW PLUG
NOTICE:
If coolant leaks from a No. 1 straight screw plug or a plug is corroded, replace it.
| (a) Using a 10 mm hexagon wrench, remove the 3 No. 1 straight screw plugs and 3 gaskets. |
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6. REMOVE NO. 2 STRAIGHT SCREW PLUG
NOTICE:
If coolant leaks from a No. 2 straight screw plug or the plug is corroded, replace it.
(a) Using a 14 mm hexagon wrench, remove the No. 2 straight screw plug and gasket.
7. REMOVE CYLINDER HEAD STUD BOLT
NOTICE:
If a stud bolt is deformed or its threads are damaged, replace it.
Inspection
Replacement
Reassembly
Disassembly
High Voltage Power Resource (P3004-803)