Lexus NX: Removal

REMOVAL

PROCEDURE

1. DISCHARGE FUEL SYSTEM PRESSURE

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2. PRECAUTION

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery negative (-) terminal.

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3. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY

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4. REMOVE REAR DECK FLOOR BOX

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5. REMOVE DECK FLOOR BOX LH

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6. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

7. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

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8. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

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9. REMOVE SUSPENSION TOWER DAMPER

  • w/ Performance Damper:

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  • w/o Performance Damper:

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10. REMOVE OUTER COWL TOP PANEL

(a) Disconnect the connector.

(b) Detach the 4 clamps and disconnect the wire harness.

(c) Remove the 13 bolts and outer cowl top panel.

Connector

Bolt

11. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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12. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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13. REMOVE EGR VALVE ASSEMBLY

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14. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR

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15. DISCONNECT ENGINE WIRE

(a) Disconnect the heated oxygen sensor connector.

(b) Detach the 6 clamps and disconnect the engine wire.

16. DISCONNECT INTAKE MANIFOLD

(a) Slide the clamp and disconnect the No. 2 PCV hose from the intake manifold.

(b) Remove the 6 bolts and disconnect the intake manifold.

17. DISCONNECT NO. 1 EGR PIPE

(a) Remove the nut and bolt, and then disconnect the No. 1 EGR pipe from the EGR cooler assembly.

(b) Remove the 2 bolts and disconnect the No. 1 EGR pipe.

(c) Remove the gasket from the No. 1 EGR pipe.

18. DISCONNECT FUEL TUBE SUB-ASSEMBLY

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19. REMOVE FUEL DELIVERY PIPE

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20. REMOVE INTAKE MANIFOLD

(a) Remove the intake manifold from the vehicle.

(b) Remove the No. 1 intake manifold to head gasket from the intake manifold.

(c) Remove the bolt and wiring harness clamp bracket.

(d) Remove the vacuum hose from the intake manifold.

(e) Slide the clamp and disconnect the purge line hose from the intake manifold.

READ NEXT:

 Installation

INSTALLATION PROCEDURE 1. INSTALL INTAKE MANIFOLD (a) Connect the purge line hose to the intake manifold, and slide the clamp to secure the hose. HINT: Make sure the hose clamp is oriented as shown

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