Lexus NX: Repair

REPAIR

PROCEDURE

1. REPAIR INTAKE VALVE SEAT

NOTICE:

  • Repair the seat while checking the seating position.
  • Keep the lip free of foreign matter.
  • Take off the cutter gradually to make the intake valve seat smooth.

(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification.

(b) Using 30° and 60° cutters, correct the valve seat so that the valve contacts the entire circumference of the seat. The contact should be in the center of the valve seat, and the valve seat width should be maintained within the specified range around the entire circumference of the seat.

Standard width:

1.0 to 1.4 mm (0.0394 to 0.0551 in.)

*a

Width

(c) Hand-lap the valve and valve seat with an abrasive compound.

(d) Check the valve seating position.

2. REPAIR EXHAUST VALVE SEAT

NOTICE:

  • Repair the seat while checking the seating position.
  • Keep the lip free of foreign matter.
  • Take off the cutter gradually to make the exhaust valve seat smooth.

(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification.

(b) Using 30° and 75° cutters, correct the valve seat so that the valve contacts the entire circumference of the seat. The contact should be in the center of the valve seat, and the valve seat width should be maintained within the specified range around the entire circumference of the seat.

Standard width:

1.2 to 1.6 mm (0.0472 to 0.0630 in.)

*a

Width

(c) Hand-lap the valve and valve seat with an abrasive compound.

(d) Check the valve seating position.

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 Components

COMPONENTS ILLUSTRATION *1 EGR COOLER ASSEMBLY *2 EGR VALVE ASSEMBLY *3 FUEL DELIVERY PIPE *4 INJECTOR VIBRATION INSULATOR *5 INTAKE MANIFOLD *6 NO. 1 EGR PIPE *7 N

 Removal

REMOVAL PROCEDURE 1. REMOVE TIMING CHAIN COVER ASSEMBLY Click here 2. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Click here 3. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY Click here 4. REMOVE W

SEE MORE:

 Installation

INSTALLATION PROCEDURE 1. INSTALL NO. 4 DASH PANEL INSULATOR PAD (FRONT FLOOR FOOTREST) (a) Install the No. 4 dash panel insulator pad (front floor footrest) with the clip. 2. CONNECT FRONT FLOOR CARPET ASSEMBLY (a) Attach the 3 hooks and 2 fasteners to install the front floor carpet assembly.

 Installation

INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH and LH sides. The procedure described below is for the LH side. PROCEDURE 1. INSTALL CLEARANCE LIGHT ASSEMBLY LH (a) Attach the 2 claws to install the clearance light assembly LH. (b) Install the 3 screws and clip.

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