Lexus NX: Replacement

REPLACEMENT

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER

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2. DRAIN COOLANT (for Inverter Coolant)

NOTICE:

Collect the drained coolant and measure its volume to establish a benchmark. When adding coolant, make sure to add more coolant than the measured amount.

(a) Remove the inverter reserve tank cap.

CAUTION:

To avoid the danger of being burned, do not remove the inverter reserve tank cap while the coolant for the inverter is still hot.

(b) Using a 10 mm hexagon wrench, remove the drain plug at the position shown in the illustration, and drain the coolant.

CAUTION:

Use caution when handling coolant immediately after driving or in summer because it may be hot.

(c) Install the drain plug with a new gasket.

Torque:

39.2 N·m {400 kgf·cm, 29 ft·lbf}

(d) Measure the volume of coolant discharged from the drain.

3. ADD COOLANT (for Inverter Coolant)

NOTICE:

If the vehicle is driven with air in the coolant system, damage may occur and the following DTCs may be stored.

DTC No.

Detection Item

P0A01-726

Motor Electronics Coolant Temperature Sensor Circuit Range / Performance

P0A04-725

Motor Electronics Coolant Temperature Sensor Circuit Intermittent

P0A08-264

DC / DC Converter Status Circuit

P0A78-284

Drive Motor "A" Inverter Performance

P0A78-286

Drive Motor "A" Inverter Performance

P0A7A-322

Generator Inverter Performance

P0A7A-324

Generator Inverter Performance

P0A93-346

Inverter Cooling System Performance

P0A94-553

DC / DC Converter Performance

P0A94-557

DC / DC Converter Performance

P0AEE-277

Motor Inverter Temperature Sensor "A" Circuit Range / Performance

P0AF1-276

Drive Motor Inverter Temperature Sensor "A" Circuit Intermittent / Erratic

P0BCD-315

Generator Inverter Temperature Sensor Circuit Range / Performance

P0BD0-314

Generator Inverter Temperature Sensor Circuit Intermittent / Erratic

P0C39-626

DC / DC Converter Temperature Sensor "A" Range / Performance

P0C3C-625

DC / DC Converter Temperature Sensor "A" Intermittent / Erratic

P0C3E-628

DC / DC Converter Temperature Sensor "B" Range / Performance

P0C41-627

DC / DC Converter Temperature Sensor "B" Intermittent / Erratic

P0C73-776

Motor Electronics Coolant Pump "A" Control Performance

(a) Slowly pour coolant into the inverter reserve tank until it reaches the FULL line.

NOTICE:

To prevent foreign matter such as dust or dirt from entering the cooling system, make sure to confirm that the container used to add coolant is clean and free of foreign matter such as dust or dirt.

Standard Capacity:

3.1 liters (3.3 US qts, 2.7 Imp. qts.)

(b) When using the Techstream:

(1) Connect the Techstream to the DLC3.

(2) Turn the power switch on (IG).

(3) Enter the following menus: Powertrain / Hybrid Control / Active Test / Activate the (Inverter) Water Pump.

Powertrain > Hybrid Control > Active Test

Tester Display

Activate the (Inverter) Water Pump

(4) Keep the coolant at the FULL line in the inverter reserve tank to compensate for the drop in coolant level when the air bleeds.

Standard:

Air bleeding from the inverter cooling system is completed when the noise made by the inverter water pump assembly becomes smaller and the circulation of coolant in the reserve tank improves.

HINT:

  • If free spinning of the inverter water pump is detected for approximately 5 seconds, fail-safe control will be activated to suspend the operation of the pump for approximately 15 seconds and resume operation for approximately 4 seconds repeatedly. Operation of the inverter water pump will return to normal if coolant is added.
  • A loud noise made by the inverter water pump assembly and poor circulation of coolant in the inverter reserve tank indicates that there is air in the cooling system.

(c) When not using the Techstream:

(1) Turn the power switch on (READY). [*1]

(2) Turn the power switch off and add coolant to the FULL line because the coolant level drops as the air bleeds. [*2]

NOTICE:

  • Be sure to turn the power switch off before adding TOYOTA Super Long Life Coolant (SLLC).
  • Do not work on the components in the engine compartment while the power switch is on (READY) as the engine will operate intermittently.

(3) Repeat steps [*1] and [*2] until air bleeding from the cooling system is completed.

Standard:

Air bleeding from the inverter cooling system is completed when the noise made by the inverter water pump assembly becomes smaller and the circulation of coolant in the inverter reserve tank improves.

HINT:

A loud noise made by the inverter water pump assembly and poor circulation of coolant in the inverter reserve tank indicates that there is air in the cooling system.

(d) After the air is completely bled from the cooling system, add coolant to the FULL line of the inverter reserve tank.

NOTICE:

Collect the drained coolant and measure its volume to establish a benchmark. When adding coolant, make sure to add more coolant than the measured amount.

(e) Tighten the inverter reserve tank cap.

4. INSPECT FOR COOLANT LEAK (for Inverter Coolant)

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5. INSTALL NO. 1 ENGINE UNDER COVER

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READ NEXT:

 Frame Wire

ComponentsCOMPONENTS ILLUSTRATION *1 AIR CLEANER CAP SUB-ASSEMBLY *2 AIR CLEANER CASE SUB-ASSEMBLY *3 AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY *4 CONNECTOR COVER ASSEMBLY *5

 Hv Battery

 Charging

CHARGING PROCEDURE 1. PRECAUTION CAUTION: Be sure to read Precaution thoroughly before servicing. Click here 2. INSPECT AUXILIARY BATTERY VOLTAGE Click here 3. PREPARATION FOR HV BATTERY CHARGING

SEE MORE:

 DC/DC Converter Voltage Sensor "A" Low (P0E33-589,P0E34-590)

DESCRIPTION The MG ECU, which is built into the inverter with converter assembly, detects pre-boosting high voltage (VL) using the voltage sensor in the boost converter to control boosting. The MG ECU also monitors the boost converter voltage sensor signal line and detects malfunctions. DTC No.

 Drive Motor "B" Inverter Performance (P0A79-696)

DTC SUMMARY MALFUNCTION DESCRIPTION This DTC indicates a malfunction inside the inverter for the rear motor. The cause of this malfunction may be one of the following: Area Main Malfunction Description Step Inverter low-voltage circuit The connectors are not connected properly 3 H

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