Lexus NX: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Perform "Inspection After Repair" after replacing the EGR valve assembly.

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PROCEDURE

1. INSTALL EGR VALVE ASSEMBLY

HINT:

Perform "Inspection After Repair" after replacing the EGR valve assembly.

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(a) Install 2 new gaskets to the No. 1 EGR pipe and intake manifold.

NOTICE:

Make sure that the gasket is installed in the correct direction.

*1

Gasket

*a

Claws

(b) Temporarily install the EGR valve assembly to the intake manifold with the 3 bolts.

(c) Connect the No. 1 EGR pipe to the EGR valve assembly and temporarily install the 2 nuts.

(d) Tighten the 3 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(e) Using a 12 mm deep socket wrench, tighten the 2 nuts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(f) Using a 10 mm deep socket wrench, install the engine cover joint to the EGR valve assembly.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(g) Connect the No. 1 water by-pass hose and No. 2 water by-pass hose to the EGR valve assembly, and slide the 2 clamps to secure the hose.

(h) Connect the connector to the EGR valve assembly.

2. INSTALL AIR CLEANER CAP AND HOSE

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3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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4. ADD ENGINE COOLANT

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5. INSPECT FOR COOLANT LEAK

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 Emission Control System

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PARTS LOCATION ILLUSTRATION *1 AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) *2 CHARCOAL CANISTER ASSEMBLY *3 EGR VALVE ASSEMBLY *4 FUEL TANK CAP ASSEMBLY *5 HEATED OXYGEN SENS

 System Diagram

SYSTEM DIAGRAM *1 ECM *2 Engine Coolant Temperature Sensor *3 Air Fuel Ratio Sensor (for Bank 1 Sensor 1) *4 Heated Oxygen Sensor (for Bank 1 Sensor 2) *5 Crankshaft Position

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 Back door

The back door can be opened using the back door open switch, smart access system with push-button start or wireless remote control. WARNING ■Caution while driving Keep the back door closed while driving. If the back door is left open, it may hit nearby objects while driving or lugga

 Inspection

INSPECTION PROCEDURE 1. INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Condition Specified Condition 1 - 2 20°C (68°F) 6.9 to 7.9 Ω If the result is not as specif

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